How Does Quality Inspection in Textile Industry Work?

The quality was a mindset that was developed for the products that were made in America and Japan two decades ago from today. However, today the term “quality” is one of the most crucial factors that is driving the life of the consumers and the textile sector is not different. Nowadays, product quality is clearly defined as the expected level of accepting a product and the right to reject any product if it fails to maintain the promised standard of quality.

Standard Quality around the Globe

Quality management all across the globe falls under ISO 9000 group of quality standards. The standards for managing product quality for the textile industry are ISO 9001:2000 and ISO 9000:2000. In addition to this, there exist organizations for quality assurance as well as American Society for Testing and Materials, OEKO-TEX Standards, American Association of Textiles Chemists, Global Organic Textile Standard, and The Association for Contract Textiles. The goal of all these quality standards is to make sure optimum quality in the goods and services for international as well as domestic trade.

Asia Textile Inspection Services

In the textile industry, the product offered is said to be a quality product if it has no defects in its fiber, yarn, design, fabric manufacturing, color, and final finish, and Quality Inspection Services for textiles reduces those defects. Let’s focus on the making of textile products. Failures here may include loose threads, material deficiencies, misalignment of buttons, stains, and zippers, eyelets, and steeds stuck or broken, size differences and mismatched patterns offered in the market as per the consumer demand.

In order to maintain this quality level, producers must make sure to follow 3 steps before finalizing the final production of the product, and it is always a good idea to avoid lateral technical defects, such as broken equipment, machine malfunction, overload capacity — non-availability of production plants, trained personnel, and modern techniques.

1. Pre-Inspection

This step involves inspecting raw materials, including patterns, fibers, accessories, and trimmings so that any defect can be erased rather than anticipated during production.

2. DUPRO

During the production inspection or verification, the work does not end only with a timely inspection, especially if it is crucial to maintain the quality of the production process if the product is in big quantities. Degree of color here; selvage, cloth, fabric, and cut defects; The spiral of the fabric and the foreign material is carefully analyzed after the cutting of the fabric.

3. Initial Production Inspection

This phase of production focuses on human & fabric defects, including irregular, double, missing, loose, or wavy seams, and for the fabrics, it is made of a crevice, nap, broken or untouched thread of the yarn, thin and thick stitches, and double thread— and the weaving checks for defects.

Impact of Inspection on Industries

Globalization has not only opened huge markets for manufacturers to sell their products but has also provided the consumers with a wide array of products to choose from freely. This concern has led many manufacturers to face stiff competition and rivalry from global as well as local competitors.

It is clearly understood that in order to survive in consumer markets, the proposed goods and services must meet the requirements of the quality of consumers, as well as maintain strict quality standards. In the case of textile products, a small error in the fabric, thread, or design can cause straightforward rejection of all inventory, which can cause serious losses to the firm, both in reputation as well as cost. 

This is the reason why manufacturers all across the globe who are protected from such severe losses are introduced to international quality control standards, and all these quality standards must be adopted by the textile industry; otherwise, these industries are not allowed to produce. These manufacturers can also hire inspection companies in Asia for inspecting the quality of their products.